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Monday, November 17, 2003
Contact:  Tim Hurd, (202) 366-9550
NHTSA 48-03

NHTSA Publishes List of August, September 2003 Recalls

      The U.S. Department of Transportation’s National Highway Traffic Safety Administration (NHTSA) today released a list of auto safety recalls announced in August and September 2003 and urged consumers to have the problems fixed promptly.

      This list identifies the make and model of the vehicle or equipment involved, with a brief description of the safety problem.

      NHTSA said it is publicizing the recalls to alert consumers about safety problems and encourages them to take action.  Under federal law, safety problems must be remedied without cost to consumers.  Currently, 72 percent of the owners of vehicles with safety problems have the recall work performed.

      NHTSA said manufacturers are required to mail a recall notice to all purchasers, owners, and dealers when a safety defect or noncompliance with federal safety standards is found.  The agency urges owners to wait until they receive notification from the manufacturer before contacting their dealers to schedule the repair work.  Not all vehicles of a particular make and model may be subject to the recall.

      Consumers can get up-to-the-minute information on safety recall campaigns, or information on the recall history of a particular make and model of car, truck, motorcycle, or child safety seat, by calling the agency’s toll-free Auto Safety Hotline at 1-888-327-4236 or by accessing NHTSA on the Internet at www.nhtsa.dot.gov.  The Hotline also can be used to report safety problems.

SAFETY RECALL CAMPAIGNS
September 2003

VEHICLES:

CARS, VANS, LIGHT DUTY TRUCKS AND MOTORCYCLES

American Honda Motor Company, Inc.  
Models:     Honda GL1800        Years:      2002-2003
                Honda GL1800A      Years:      2002-2003

Number Potentially Involved:  8,196

Dates of Manufacture:  March – September 2002

Defect:  On some motorcycles, certain frame welds do not meet manufacturing specifications.  High loads created when riding on rough road surfaces or through potholes can cause the affected welds to crack.  The welded area could break, resulting in rear suspension collapse or lower cross member separation, increasing the risk of a crash. 

Remedy:  Dealers will inspect and reinforce the welds on all frames.  The manufacturer has reported that owner notification is expected to begin during October 2003.  Owners may contact Honda at 1-800-999-1009.                                                                                        [NHTSA Recall No. 03V350]

American Suzuki Motor Corporation
Models:     Suzuki Verona     Year: 2004

Number Potentially Involved:  4,548

Dates of Manufacture:  June – August 2003

Defect:  Some of these passenger vehicles may have a mislocated sensor in the driver’s seat belt buckle assembly.  This condition can prevent the driver’s seat belt tongue from being inserted into the buckle.  In the event of a crash, a seat occupant may not be properly restrained increasing the risk of injury. 

Remedy:  Dealers will replace the driver’s seat belt buckle assembly.  The manufacturer has reported that owner notification is expected to begin during October 2003.  Owners may contact Suzuki at 1-800-934-0934.                                                                    [NHTSA Recall No. 03V333/Suzuki Recall No. K4]

DaimlerChrysler Corporation 

Models:     Chrysler 300M             Year: 2004
                Chrysler Concorde       Year: 2004

Number Potentially Involved:  20,978

Dates of Manufacture:  March – June 2003

Defect:  On certain passenger vehicles, an internal hood latch component may have been manufactured with a crack, which could propagate and break, allowing the primary/secondary latch spring to disengage.  This could result in loss of both primary and secondary hood latch function, allowing the hood to open without warning.  This could increase the risk of a crash.  Remedy:  Dealers will inspect and, if necessary, replace the latch assembly.   The manufacturer has reported that owner notification began on Sept. 22, 2003.  Owners may contact DaimlerChrysler at 1-800-992-1997.      [NHTSA Recall No. 03V332/DaimlerChrysler Recall No. C29]

General Motors Corporation

Models:     Chevrolet Astro   Year: 2003
                GMC Safari         Year: 2003

Number Potentially Involved:  41,477

Dates of Manufacture:  March 2002 – June 2003 

Defect:  Some of these minivans have an interference condition between the lower ball joint rubber boot and the steering knuckle (both left and right sides), which could result in cutting of the boot that is intended to seal the ball joint.  If the lower ball joint boot were cut, contamination from the road (salt, dirt, water, etc.) could enter the ball socket area of the ball joint causing the joint to wear out too quickly.  The steering knuckle could separate from the lower control arm, dropping down the affected corner of the vehicle.  The coil spring would push the control arm down into contact with the ground, creating a drag that would slow the vehicle.  The driver could have difficulty in maintaining the directional control of the vehicle.  In addition, the affected wheel assembly could separate from the vehicle if forces resulting from the wheel’s dragging action were sufficient to fracture the tie rod end and upper ball joint connections.  Separation of the wheel assembly would also sever that wheel’s hydraulic brake hose, resulting in lost braking performance from the front brake system.  Vehicle stopping distance would increase, which could result in a crash. 

Remedy:  Dealers will replace the steering knuckles.  The manufacturer has reported that owner notification is expected to begin during the first quarter of 2004.  Owners may contact Chevrolet at 1-800-630-2438, or GMC at 1-866-996-9463.                                                          [NHTSA Recall No. 03V328/GM Recall No. 03044]

General Motors Corporation

Models:     Pontiac Grand Prix      Year: 2003
Number Potentially Involved:  59,528
Dates of Manufacture:  October 2002 – August 2003 

Noncompliance:  Certain passenger vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard No. 135, “Passenger Car Braking Systems.”  On some of these vehicles, the right rear brake hose fitting may not be tightened properly, and a brake fluid leak could occur.  If enough fluid leaks, the brake pedal will be lower than normal, stopping distances will be longer and a crash could occur.

Remedy:  Dealers will tighten the right rear brake hose fitting to the proper torque specification, and add brake fluid if necessary.  The manufacturer has reported that owner notification began Sept. 4, 2003.  Owners may contact Pontiac at 1-800-620-7668.                              [NHTSA Recall No. 03V331/GM Recall No. 03045]|

General Motors Corporation

Models:     Cadillac CTS      Year: 2004
                Cadillac SRX      Year: 2004

Number Potentially Involved:  6,771

Dates of Manufacture:  June – August 2003 

Noncompliance:  Certain passenger and sport utility vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard No. 207, “Seating Systems.”   One or both front anchor tabs for the front bucket seats are not engaged in the floor pan reinforcement slots.  A seat with only one tab engaged or neither engaged would not meet the static rearward loading test requirements of the standard.  In some crash conditions, the seat could pivot rearward and its occupant or a rear seat occupant could be injured more severely. 

Remedy:  Dealers will ensure that both front anchor tabs are fully seated in the floor pan reinforcement slots.  The manufacturer has reported that owner notification was expected to begin during October 2003.  Owners may contact Cadillac at 1-866-982-2339.                    [NHTSA Recall No. 03V346/GM Recall No. 03050]

Kia Motors America, Inc.

Models:     Kia Rio     Year: 2001

Number Potentially Involved:  57,340

Dates of Manufacture:  May 2000 – June 2001 

Defect:  On certain passenger vehicles, fuel leaks may develop at the fuel distributor assembly because of quality deviations. Fuel leakage in the presence of an ignition source could result in a fire. 

Remedy:  Dealers will inspect and replace the fuel distributor and fuel connector assemblies.    The manufacturer has estimated that owner notification will begin during the first quarter of 2004.  Owners may contact Kia at 1-800-222-5500.                                                                    [NHTSA Recall No. 03V352]

Polaris Industries, Inc.

Models:     Victory V92C       Years:      1999-2001
                Victory V92SC     Years:      2000-2001
                Victory V92DC     Year: 2001

Number Potentially Involved:  9,120

Dates of Manufacture:  July 1998 – July 2001

Defect:  On certain motorcycles, the sidestand spring and/or the pin used to attach the spring to the frame may be damaged, allowing unintended deployment of the sidestand, increasing the risk of a crash. 

Remedy:  Dealers will inspect and replace the sidestand spring and frame rail bracket.  The manufacturer has not yet provided an owner notification schedule for this campaign.  Owners may contact Polaris/Victory at 1-763-417-8650.                                               [NHTSA Recall No. 03V336/Polaris/Victory Recall No. V-03-05]

Volkswagen of America, Inc.

Models:     VW New Beetle     Year: 2004

Number Potentially Involved:  38

Dates of Manufacture:  July – August 2003

Defect:  On certain passenger vehicles, the passenger detection function of the passive occupant detection system (PODS) may become disabled.  Should the PODS control unit malfunction, the air bag system in the vehicle will not work as designed and may not be able to properly protect occupants in a crash. 

Remedy:  Dealers will reprogram the PODS. The manufacturer has reported that owner notification was expected to begin during October 2003.  Owners may contact VWoA at 1-800-822-8987                                                                [NHTSA Recall No. 03V356/VWoA Recall No. WU]


MEDIUM/HEAVY DUTY TRUCKS, SCHOOL BUSES AND MOTOR HOMES

Blue Bird Body Company

Models:     Blue Bird Vision Year: 2004

Number Potentially Involved:  486

Dates of Manufacture:  June – September 2003

Defect:  On certain school buses, the power cables that run from the starter to the power distributor unit could chafe against the bottom corner of the front floor panel, resulting in an electrical short.  An electrical short could cause the shut-down of engine parts or result in an underhood fire.

Remedy:  Dealers will install revised cable mounting brackets.  The manufacturer has reported that owner notification was expected to begin during October 2003.  Owners may contact Blue Bird at 1-478-822-2242.                                                    [NHTSA Recall No. 03V355/Blue Bird Recall No. R03GX]

Fleetwood Enterprises, Inc.

Models:     Fleetwood Bounder                  Years:      2003-2004
                Fleetwood Southwind                Years:      2003-2004
                Fleetwood Pace Arrow               Year:       2003

Number Potentially Involved:  1,100

Dates of Manufacture:  September 2002 – July 2003

Defect:  On certain motor homes built on Workhorse chassis, the hydraulic hose that operates the leveling jack system was routed too close to the engine exhaust.  The hot exhaust can cause the hose to melt or abrade, releasing hydraulic fluid.  The hydraulic fluid could ignite, resulting in a fire. 

Remedy:  Dealers will inspect and replace damaged hoses and relocate the affected hydraulic lines.  The manufacturer has reported that owner notification was expected to begin during October 2003.  Owners may contact Fleetwood at 1-800-322-8216.                 [NHTSA Recall No. 03V344/Fleetwood Recall No. 30908]

EQUIPMENT

Beams Industries, Inc.

Models:     Seat Belt

Number Potentially Involved:  20,000

Dates of Manufacture:  August – September 2003

Noncompliance:  Certain seat belts, Buckle No. 1524 (number stamped on backside), used on some school buses, passenger, and postal vehicles, fail to comply with Federal Motor Vehicle Safety Standard No. 209, "Seat Belt Assemblies."  The metal frame of the seat belt buckle may fracture due to possible embrittlement of the steel.  In the event of a vehicle crash, the buckle can release, increasing the seat occupant’s risk of serious injuries or death.  

Remedy:  Beams Industries, Inc., will notify its customers and replace the affected seat belts free of charge.  The manufacturer has reported that owner notification was expected to begin during October 2003.  Owners should contact Beams at 1-888-343-9266.                                                    [NHTSA Recall No. 03E046] 

Samsung Electronics Company, Ltd.

Models:     Microwave Oven

Number Potentially Involved:  183,897

Dates of Manufacture:  January 1999 – September 2003

Defect:  Certain microwave ovens, Models MR5491G, MR5491G01, MR5492W, MR5494W01, MR5493G, MR5493G01, MR5494W, MR7491G, MR7491G01, MR7492W, MR7492W01, MR7493G, MR7493G01, MR6698WB, MR6699GB, AND MR6699SB, were produced with a defective membrane panel.  These ovens have the one-touch instant cook function, for example, for popcorn, potato, etc.  An electrical short can occur causing the oven to activate without pressing any key pads.  This could result in excessive heat, smoke, or possibly a fire.

Remedy:  Samsung will notify its customers and repair the panel free of charge.  In the meantime, consumers should unplug their microwave, if possible.  If the consumer is unable to unplug the microwave, they should leave the door ajar until the panel is replaced.  Consumers should never use the microwave oven for storage or leave any towels, paper, cloth or other products in the microwave after use.   The manufacturer has reported that owner notification was expected to begin during October 2003.  Owners should contact Samsung at 1-800-932-3837.                                                                                  [NHTSA Recall No. 03E044]

CHILD SEAT

Britax Child Safety, Inc.

Models:     Britax Super Elite

Number Potentially Involved:  2,689

Dates of Manufacture:  April 2001 – February 2002

Noncompliance:  Certain youth restraints, Model No. E9031, fail to comply with the requirements of Federal Motor Vehicle Safety Standard No. 213, “Child Restraint Systems.”  Vehicle crash forces could cause the child’s head to move further forward than allowed by the standard.   This additional head movement could allow a child's head to strike something in the vehicle, causing injury.

Remedy:  Owners will receive a free replacement harness system along with instructions including TPE pads (also known as Hugs – Harness Ultra-Guard System).  All consumers who returned a registration card to Britax will automatically receive the free replacement. 

The manufacturer has reported that owner notification is expected to begin during October 2003.  Owners should contact Britax's at 1-888-427-4829.                                        [NHTSA Recall No. 03C008]

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